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Showing posts with label batteries. Show all posts
Showing posts with label batteries. Show all posts

Thursday, October 3, 2024

Climate Change > Sweden's Green Dream Turns into Expensive Nightmare


What happens when climate hysteria replaces common sense...

 

Mystery deaths and mass layoffs:

Europe’s green battery dream Northvolt turns sour


Northvolt was a shiny new startup with a pretty logo that promised to “make oil history” by making the cleanest electric car battery the world had ever seen. The Swedish company founded in 2016 was seen as a huge driver for Europe’s dream to become carbon neutral, and would drastically cut the continent’s reliance on China for imported electric car batteries. Some of the largest car-makers out there, including Volvo, Volkswagen and BMW, rushed to place their orders, and investors virtually poured money into the company. Then, Northvolt’s production plan began to fall apart, and people working at its main plant mysteriously started to die.




The enthusiasm was palpable when Northvolt finally opened the doors to its lithium-ion plant in the small Swedish town of Skelleftea, near the Arctic Circle, in 2021. The company, led by Tesla’s former chief products officer Peter Carlsson, was going to do what no one else had previously managed to do: produce “the world’s greenest battery”. It also planned to build battery cells composed of 100 percent recycled nickel, manganese and cobalt.

"Swedish politicians were saying that Sweden was on its way to becoming a battery ‘super power’," Christian Sandstrom, an associate professor at the Jönköping International Business School and a columnist for national business weekly Affarsvarlden, recalled. “And Northvolt was going to be one of the leaders in Europe’s ‘Green Transition’,” he said, referring to the European Union’s plan to drastically cut its dependence on fossil fuels to the point that it can declare itself carbon neutral by 2050

The EU also hailed the way Northvolt would help it cut its dependence on China for products essential to developing its own electric car industry.

“Batteries are a strategic component of European competitiveness,” Maros Sefcovic, vice president of the European Commissiondeclared.

Astronomical sums

A timeline on the company’s website shows how, in the span of just a few years, billions of euros were injected into the company from hopeful investors, generous lenders and car companies placing future orders.

After entering into deals and partnerships with brands like Volvo, Scania, Volkswagen and BMW, it also announced plans to build additional plants in Gothenburg (in southern Sweden), Poland, Germany and Canada.

“Enormous sums went into it,” Sandstrom said, noting that the investments alone are estimated at around €5.3 billion.

Northvolt's staff quickly swelled to more than 6,500 people from more than 100 countries, and there was talk of the company going public.

Then, at the end of last year, Swedish business daily Dagens Industri obtained a classified copy of Northvolt’s upcoming financial report which showed that the gigafactory (large-scale manufacturing plant producing electric car batteries) in Skelleftea was nowhere near meeting its production goals, and that it was more than struggling with its deliveries.

“At most, [the production at the plant] has been at around 5 percent” of what it was supposed to be, Sandstrom said. Something was clearly not working like it should.

 Mystery deaths

The news was immediately followed by an extremely turbulent six-month period for the company.

In January 2024, a 33-year-old Northvolt employee was found dead in his bed after working a shift at the Skelleftea plant. A month later, a 19-year-old man was found dead in the same manner, and in June, a third man, in his 60s, collapsed and died on his balcony after coming home from work.

Swedish police have launched an investigation into the apparently inexplicable deaths.

The probe is still ongoing and is expected to be concluded at the end of this year.

Around the same time, worrying reports about the workplace environment began circulating, with staff claiming they had been forced to handle toxic waste without the proper safety equipment or that that they had been exposed to dangerous gases.

“One colleague started bleeding from the nose all the time. Then she lost her fingernails,” Siri Almqvist, a Northvolt employee who had worked at the plant, told union magazine Dagens Arbete.

In an investigative report published by daily Dagens Nyheter, some 26 serious workplace accidents have been reported by Northvolt staff since 2019.

Gag order

In May, just weeks before Northvolt was due to publish its interim report, the startup announced it was pushing its plans for an initial public offering on the stock market until next year. 

When the report was finally published, it was a bombshell. It showed that not only was the company not producing what it should, it had also fallen into a deep black hole of debt.

At the same time, German premium car maker BMW announced it was cancelling its €2 billion battery cell order with the company.

“A well-managed, well-functioning company is not plagued by problems like this,” Sandstrom said, noting that at this point they had “pretty much become impossible to handle”.

At the end of September, Northvolt announced that it would have to let go of 1,600 staff, representing around 20 percent of its workforce, in Sweden.

“The recent production records at Northvolt Ett [the company’s Skelleftea plant] show that we’re on the right track, but the decisions we make today, regardless of how tough they are, are necessary for Northvolt’s future,” CEO Carlsson said in a statement.

In the meantime, the once media-friendly entrepreneur has stopped granting anything but necessary interview requests, and was recently filmed asking staff “to not comment to the media on the situation”.

For Sandstrom, it is just a matter of days before "green dream" Northvolt will have to declare bankruptcy.

Northvolt is the biggest green bubble in Europe to burst,” he said, noting that during its eight-year journey Northvolt “has gone from zero... to zero”.



Saturday, December 2, 2023

Climate Change > Hyundai Hybrid owner hit with $15,000 new battery cost for 6 y/o car

 

B.C. Hyundai Plug-In Hybrid owner hit

with $15,000 electric battery cost


Peter Birovchak says when he purchased his plug-in hybrid electric vehicle he thought he was being a good steward of the environment.

“I liked the idea of going to a gas station once every three weeks instead of once every week,” Birovchak said.

In November 2017, the Kelowna resident purchased a brand new 2018 Hyundai Ioniq Plug-In Hybrid for around $30,000. Birovchak says he saved about $300 a month on his gas bill.

However, this past September, the engine light came on while driving. After taking the vehicle to a Hyundai dealership, Birovchak was told the electric battery would need to be replaced.

“I got a quote the next day for $15, 272 not including labour,” said Birovchak.

What’s worse, Birovchak’s vehicle had 190,000 kilometres, which meant it was past the warranty of 160,000 kilometres.

Birovchak says at the time he received little to no help from Hyundai Canada to meet him halfway and help pay for the replacement.

“You feel you’ve been kicked in the teeth,” he said. “How is it even statistically possible that one component of the vehicle can be worth almost as much as the vehicle?”


Consumer Matters reached out to Hyundai Canada on Birovchak’s behalf about covering the cost of the battery.

Hyundai Canada stated “Mr. Birovchak’s vehicle has surpassed the 160,000 kilometres warranty limit by more than 30,000 kilometres, which is why the initial warranty claim was not approved. However, given this unusual situation, our consumer relations team remains in contact with Mr. Birovchak and we are committed to working with him to agree on a mutually acceptable solution.”

Birovchak said Hyundai Canada will now cover the cost of the battery and honour the warranty.

“I can’t thank Consumer Matters enough for stepping in and helping me and going to bat for me,” he said.

Click to play video: 'Electric vehicle owner faces thousands in repair after using faulty charging station'
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Electric vehicle owner faces thousands in repair after using faulty charging station

The non-profit organization, Car Help Canada, which helps consumers with purchasing a vehicle says when it comes to replacing an electric vehicle battery, drivers should be aware of the costs.

“From what we’ve seen on average it’s reasonable to expect to replace a battery at a cost from anywhere from $15,000 to $25,000 for most of the more popular electric vehicles. A hybrid vehicle – it’s realistic to expect anywhere from $3,000 to $6,000 best case scenario,” Shari Prymak executive director of Car Help Canada said.

“In reality, battery failure with electrified vehicles is a very rare scenario. It does not happen very often.”

Hyundai Canada also told Consumer Matters:

“Battery replacements after a warranty expires are rare but we recognize battery costs represent a challenge for our customers as well as the industry. Hyundai is currently prioritizing the development of new processes to provide more cost-effective solutions to EV customers coming out of warranty.”


Tuesday, August 6, 2019

Small Glitch in Global Warming Alarmists Plans to Replace Gasoline With Electric Vehicles

We have previously discussed the horrors of the demand for cobalt by Electric Vehicle manufacturers. But it's not just cobalt that is in short supply.

Carmakers face supply bottleneck of this crucial metal

FILE PHOTO: Robotic arms assemble Tesla's Model S sedans © Reuters / Noah Berger

Demand for battery metals continues to grow, and while carmakers were concerned about a lithium and cobalt shortage in recent years, they seem more concerned about nickel nowadays.

Tesla and its battery producer partners, and other automakers and their suppliers, are worried about the longer-term supply of nickel according to a new study by BloombergNEF.

The study predicts that EV makers will be driving demand for nickel about 16 times to 1.8 million tons in the next years. 

Class-one nickel, a high-purity material used in batteries, is expected to see demand greatly outstrip supply in the next few years. That will be fueled by meeting the large Chinese EV market, and other global markets where demand is expected to grow.

One problem has been a lack of real investment in new mines for materials including nickel, Tesla’s global supply manager of battery metals, Sarah Maryssael, said at a Washington meeting in May. That could drive up prices as battery demand increases greatly.

Tesla CEO Elon Musk is concerned about having enough economically viable — and available — metal to continue meeting its growing electric car demand. That will take off even more as the company taps into China’s booming markets.

“They are getting ready to have the new factory in China, and are at full capacity in North America,’’ Peter Bradford, chief executive officer of nickel producer Independence Group NL, said. “They recognize the biggest risk from a strategic supply point of view is nickel.’’

Bradford last week met with one of Tesla’s battery metals supply chain team. His company, Perth-based Independence, last year increased nickel output from its Nova mine in Western Australia. Independence will be spending as much as A$75 million ($51 million) on exploration in an effort to extend the asset’s life and find new deposits.

Bradford’s industry had been focused mainly on supplying the metal to stainless steel. By 2030, the BloombergNEF study expects that batteries will account for more than half of demand for the valuable class-one nickel.

Metal suppliers have been scrambling to find the right metal to fill that demand. Australian firm BHP, the biggest maker, is betting on bright-turquoise colored nickel sulphate. That will be taking place at its nickel refinery south of Perth, with plans to potentially carry out the industry’s largest expansion.

The mining company had been seeking a buyer for its Nickel West facility, but reversed course recently after reviewing growth forecasts in lithium-ion batteries and a scarcity of high-quality nickel supply.

The challenge will be there to mass produce more affordable EVs and meet consumer demand in China and other key markets; battery costs have been the biggest stumbling block to reaching that sales volume. Increasing government mandates to bring in more EVs is part of the forecast, with incentives being offered and alliances being forged to increase public charging stations.

Tesla is seeing car buyers impatiently waiting for delivery of their Model 3 electric cars. The company is betting that its upcoming Model Y will be in strong demand, and is already preparing to have production capacity in place more in line with the popular Model 3.

The Model 3 looks like a smaller version of the Model S, and the Model Y will be available to car shoppers interested in the crossover SUV functionally of the Model X, but also want to have a more affordable and smaller alternative. Musk is also promising that the Model Y will have 300 miles of range, which would address a critical concern for buyers ready to leave their gasoline-powered cars behind for the first time ever.

A new Wood Mackenzie study sees the metals problem much broader, with lithium, cobalt, and nickel supplies to be worst hit over the next few years.

Supply for the three metals is fine for now, said Gavin Montgomery, research director at Wood Mackenzie. Short-term market prices have fallen, and that will deter producers from increasing supply to meet future demand, he said.

But long-term that will change. Demand is expected to grow so rapidly with car makers taking on their ambitious goals to mass produce EVs, that metal suppliers won’t be able to keep up, Montgomery said.

Automakers and their battery partners need to start planning for it now.

“Getting the quantity of nickel that (electric vehicles) will need by the mid-2020s will be a challenge ... with lead times often up to 10 years, investment needs to happen now,” Montgomery said.